Long Shank End Mills for Aluminium

Find the cutting diameter, flute length and overall length needed for aluminium machining. AXIMET’s AEH, AEI and AEJ catalogue models bring three-flute options together for distributors and industrial tooling buyers.

  • Three-flute long-shank catalogue models
  • Compare cutting diameter, flute length, overall length and shank diameter
  • Model-by-model selection for quotations and repeat orders

Choose the Length for the Job

An aluminium end mill has to fit the part as well as the holder. When extra tool length is needed, compare the entire cutter-and-holder assembly with the available clearance. Overall length alone does not guarantee that the cutter will reach a particular cavity.

  • Select the cutting diameter for the feature and toolpath
  • Check flute length separately from total tool length
  • Match the shank diameter to the holder

AEH, AEI and AEJ Series

The catalogue lists 18 models in the AEH, AEI and AEJ long-shank group. Each model has its own diameter, flute length, overall length, shank diameter and flute count. Read the dimension drawing together with the model table when comparing options.

For a distributor assortment, give the quantity beside each model number. If you are replacing an existing tool, include its drawing or dimensional reference and review the complete row rather than ordering on nominal diameter alone.

Dimensions That Determine Tool Fit

Cutting diameter must suit the slot width, pocket access and planned path. Flute length describes the cutting section; it is not the same dimension as overall length. Overall length affects the space available for clamping and access. Shank diameter must match the toolholder's clamping size.

Consider the assembled projection, the holder position and any clamps or surrounding walls. A replacement order should identify both the required projection from the holder and the clamping length available; a catalogue overall length alone does not establish either dimension in an assembled tool. Choose the shortest suitable projection for the job, subject to the part and holder requirements. Longer tools can be more sensitive to deflection, so review the setup and cutting conditions with the actual machine and workpiece.

Aluminium Machining and Tool Selection

For slots and pockets, identify the material grade, feature width and depth, and whether the cutter is fully engaged or approaching from an open side. For shoulders, specify wall height and the clearance required around the holder. Chip evacuation and the toolpath should be assessed together rather than choosing on flute count alone.

Where a customer needs a shorter or different profile, compare the relevant tool drawing before substituting. A long-shank cutter and a relieved-neck cutter address different dimensions of an access problem; check the geometry shown for the selected model rather than treating the terms as interchangeable or assuming a relieved neck is present.

Preparing a Wholesale Order

Send the model, quantity per size, workpiece material, operation and holder details. Include your drawing revision and any packaging, labeling or sample requirements in the RFQ. For repeat orders, retain the approved model and agreed dimensions alongside the purchase record.

For sample evaluation, identify the cutter dimensions, holder fit and machining application against the drawing. Keep the accepted drawing revision with the purchase order so your team can identify the same tool on a repeat order.

Catalog Series, Product Views and Dimension Drawings

AEH AEI AEJ Series · R069

AEH AEI AEJ series (R069) catalog icon strip with the original symbols, numbers and colors
AEH AEI AEJ · R069
AEH AEI AEJ product view · R069
AEH AEI AEJ dimension drawing · R069

Catalog Model Specifications

Select an AEH, AEI or AEJ model using the listed lengths and shank diameter alongside your holder and access requirements.

AEH AEI AEJ · R069 · 3 FLUTES

Type No.Diameter (D, mm)Flute length (Lc, mm)Overall length (L, mm)Shank Dia (d, mm)Flutes (F)
AEH0303AD312L7543
AEH0303D312L7563
AEH0403AD416L7543
AEH0403D416L7563
AEH0503ZD520L7553
AEH0503D520L7563
AEH0603D625L7563
AEH0803D832L7583
AEI0603D625L10063
AEI0803D832L10083
AEI1003D1045L100103
AEI1203D1245L100123
AEJ0603D630L15063
AEJ0803D840L15083
AEJ1003D1045L150103
AEJ1203D1250L150123
AEJ1603D1665L150163
AEJ2003D2075L150203

Production Equipment Reference

The photographs below show production equipment and workshop operations used as manufacturing-reference material for carbide tooling enquiries. Process requirements are confirmed for the selected model and order.

CNC Tool Grinding Cell

Enclosed CNC tool-grinding equipment shown on the workshop floor.

Ultrasonic Cleaning Line

Multi-tank cleaning equipment shown in the workshop.

CNC Grinding Equipment

A row of enclosed CNC grinding machines viewed from the workshop aisle.

Tool Grinding Machine

Enclosed tool-grinding equipment with an adjacent operator area.

Automated Tool Grinding Cell

Tool-grinding equipment with a robotic handling enclosure.

Automated Grinding Equipment

Enclosed grinding and robotic-handling equipment shown from another workshop position.

CNC Grinding Machines

CNC grinding machines arranged along a workshop aisle.

Tool Coating Equipment

Enclosed tool-coating equipment shown in the production area.

Coating Process Equipment

Vacuum-chamber equipment shown in the coating area.

Laser Marking Operation

An operator works at an enclosed laser-marking station.

Tool Finishing Workstations

Machine workstations shown in a tool-finishing area.

Cutting Edge Preparation

An operator stands beside tool honing and polishing equipment.

Edge Honing and Polishing

An operator stands beside enclosed edge-honing and polishing equipment.

Wet Blasting Equipment

Enclosed wet-blasting equipment shown in the surface-finishing area.

Wet Blasting Equipment — Alternate

A second workshop view of enclosed wet-blasting equipment.

Inspection and Measurement Equipment Reference

The photographs below show inspection and measurement equipment used when discussing drawing dimensions and order requirements. The inspection scope is confirmed for the selected order.

Tool Inspection Room

Operators work at optical inspection stations.

Cutting Tool Profile Measurement

An operator positions a cutting tool at a profile-measuring station.

Measurement Workstations

Optical measurement workstations shown in the inspection area.

Balancing Instrument

A balancing instrument with a protective enclosure.

Tool Presetting and Dimensional Review

A tool presetting station with an optical measuring arm and display.

Optical Tool Presetter

An optical tool presetter with a measurement display.

Optical Inspection

Operators inspect tools at camera-based optical workstations.

Tool Measurement

An operator positions a tool in an enclosed measuring machine.

Frequently Asked Questions

What is a long shank end mill for aluminium used for?

It is selected for aluminium machining when the required cutter and holder arrangement calls for additional overall tool length. The model still has to suit the feature and available clearance.

How do I check holder clearance for an aluminium long-shank tool?

Compare the assembled tool and holder with the part drawing. Overall length includes the shank and does not establish how far the cutting end can enter a feature.

Which dimensions should I specify?

Give the cutting diameter, flute length, overall length, shank diameter and flute count, together with the catalogue model if known. Add the feature depth and holder requirements when access is important.

What flute count is listed for this range?

The AEH, AEI and AEJ group is listed as three-flute. Confirm the selected model and its dimensions in the catalogue table before ordering.

Can a longer end mill replace a standard one?

Only after checking the shank, cutting section, overall length and machine clearance. A longer tool can change the clamping arrangement and cutting conditions.

What should I include in a bulk RFQ?

Send model numbers and quantities, aluminium grade, machining task, machine and holder details, and any drawing, packaging or sample requirements.

Request a Quote for Long Shank End Mills for Aluminium

Send the AEH, AEI or AEJ model codes and quantities, with the aluminium grade, feature depth, toolholder and required clearance.

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